I've always made sure piston was at TDC on compression stroke ( both intake and exaust closed) Then adjust pushrods to remove all up and down slack. Then four full turns down ( lengthen), wait 15 to 20 min. and readjust pushrod to where there is no up and down play and you can roll the pushrod with your fingers. Providing your running hydraulic lifters? Never tried TQuentins way of rotating motor half piston srtoke. Actually sounds a little easier. Hmm, learn something new every day. I love this place. Thanks TQ!
The number of full turns that you use is dependent on the tpi of your adjuster. See here:
Calculating the Adjustment
The PRs should identify the tpi for the adjuster end. Let's call that X. So each complete turn of the adjuster is 1/X inches increase (or decrease!) in the length of the PR. So as an example:
24 tpi = 1/24th inch per turn or .0417"/turn
28 tpi = 1/28th inch per turn or .0357"/turn
32 tpi = 1/32nd inch per turn or .0313"/turn
Now as a general rule, to figure out the number of turns you would divide half the lifter piston travel by the number of inch/turn to give you number of turns.
Another method is to multiply the tpi times half the lifter piston travel. In the case of the "B" lifters, since this is a nice figure of 1/8" or .125", we multiply that times tpi to give you this:
24 tpi = 3 turns
28 tpi = 3 1/2 turns
32 tpi = 4 turns
This last method is the easiest. So if you want a different adjustment besides half the lifter piston travel, it is exactly the same process; that measurement times the tpi = number of turns.
Since the adjustable PRs will have hexagonal nuts on the end of the rod part, each flat is 1/6th of the movement noted above or the following fraction of turns per flat:
1 flat = 1/6th = 0.167 turns
2 flats = 1/3rd = 0.333 turns
3 flats = 1/2 = 0.500 turns
4 flats = 2/3rd = 0.667 turns
5 flats = 5/6th = 0.833 turns
So if I wanted to adjust my 24 tpi PRs to 0.140" out, it is:
24 x 0.140 = 3.36 turns
3.36 turns is approximately 3 turns and two flats!!
Adjusting Pushrods - Harley Davidson Community
TQ