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Transmission,Clutch and Primary (Drive Train)

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Transmission,Clutch and Primary (Drive Train) Category Tools Search this Category
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Easy Clutch Adjustment Method
3 Attachment(s) Sticky Thread   No new post Easy Clutch Adjustment Method - 1003 days old
Here is an almost fool proof method for clutch adjustment. It takes the guesswork out of the "feel" for the adjuster. Once you have opened up the derby cover and are ready to proceed... 1)Collapse the adjuster on the cable sleeve all the way. 2)Pull the lever against the bar and hold it there with light force. 3)... Read more
Comments: 78 - Views: 27,825 - Mar 13th, 2010 03:19 PM by glider   Go to last post
 
Clutch Adjustment Video
Sticky Thread   No new post Clutch Adjustment Video - 760 days old
Link Under repair Here's an easy explanation of doing the clutch adjustment in a video. ALWAYS adjust the clutch on a COLD motor otherwise you could have shifting problems as the motor warms up. YouTube - Repairing Motorcycles: DIY Maintenance : How to Adjust a Motorcycle Clutch Pack How to Adjust a Motorcycle Clutch... Read more
Comments: 19 - Views: 17,438 - Dec 28th, 2009 07:26 PM by wsw483   Go to last post
 
IDS Drive System
1 Attachment(s) Sticky Thread   No new post IDS Drive System - 943 days old
Isolated Drive System Lots of talk about the 07 bikes with the transmission noises that sounds like clatter or as some put it "can of marbles". It happens in 5th and 6th gears on most bikes primarily baggers because of the fairings reflecting the noise back at the rider and weight of these bikes also compared to the smaller... Read more
Comments: 25 - Views: 11,959 - Aug 26th, 2009 07:50 AM by glider   Go to last post
 
False Neutral Light On
1 Attachment(s) Sticky Thread   No new post False Neutral Light On - 961 days old
If you are having a problem with the neutral light coming on when not in neutral, there has been an upgrade done with the switch itself. I had this problem after washing the bike. Water gets into the housing and causes the neutral light to come on through all the gears as it heats up when riding after a washing. The M1205... Read more
Comments: 5 - Views: 3,190 - Jul 31st, 2009 10:14 PM by TXMikey   Go to last post
 
How To Adjust Primary Chain Video
Sticky Thread   No new post How To Adjust Primary Chain Video - 767 days old
Here's two videos on how to adjust your primary chain. Always refer to your factory manual for proper specs for your application. http://www.hdtalking.com/images/attach/pdf.gif 08 sportster primatry chain adjustment.pdf How to Change Motorcycle Primary Fluid: Motorcycle Repair How to Adjust a Motorcycle Primary:... Read more
Comments: 11 - Views: 12,655 - Jul 8th, 2009 12:31 AM by glider   Go to last post
 
Removing Stripped Bolts From Derby Cover
Sticky Thread   No new post Removing Stripped Bolts From Derby Cover - 1003 days old
This problem arises because most torx kits do not come with a #27 bit in them and a #25 is used by mistake. They must be purchased seperately. Easiest way to eliminate this problem is to use the #27 Torx bit to remove these fasteners, while many use a #25 by mistake, it fits sloppy and usually ends up striping the head of the bolt, but... Read more
Comments: 1 - Views: 4,447 - Apr 1st, 2008 01:48 AM by cdn-bigfoot   Go to last post
 
Clutch Adjustment By The Book
Sticky Thread   No new post Clutch Adjustment By The Book - 993 days old
Clutch Adjustment Technique By The Book Let's go over the basics of clutch adjustment on late motorcycle models. Ideally, you want the motorcycle to be on a lift or stand. The procedure can be done on the kickstand but, some primary fluid may leak out. If no lift is available, a block of wood under the stand will help then. ... Read more
Comments: 0 - Views: 9,388 - Jul 2nd, 2007 03:57 PM by glider   Go to last post
 
Baker 6 Speed Installation
Baker 6 Speed Installation - 718 days old
Here's a well documented installation of the Baker 6 speed into an ultra just in case you are thinking of this type of upgrade. DD-6Installation /
Comments: 0 - Views: 1,888 - Apr 2nd, 2008 06:26 PM by glider   Go to last post
 
HB 125 or Hayden Tensioner
HB 125 or Hayden Tensioner - 767 days old
The question comes up very often for owners of the pre 07 touring and pre 06 Dyna Harleys, which one is better? These units adjust the primary chain and the rear belt drive is adjusted with the rear wheel axle adjusters. Consult your factory manual for proper adjustment procedures of the primary chain on your particular bike. I... Read more
Comments: 0 - Views: 1,649 - Feb 13th, 2008 12:13 PM by glider   Go to last post
 
Belts And Pulleys
Belts And Pulleys - 778 days old
One of the main reasons behind short belt life is improper adjustment or poor care of the belt itself. If you use harsh cleaning solutions in the belt area like wheel cleaners, it can have an adverse effect on belt life. Here's a few pics of a new pulley on the left and a worn belt pulley on the right. The worn hard coating will chew... Read more
Comments: 0 - Views: 2,679 - Feb 2nd, 2008 09:55 PM by glider   Go to last post
 
Removing Clutch Cover
Removing Clutch Cover - 783 days old
If you are adding a light clutch or changing to stainless cables, there's no need to remove the exhaust to access the clutch cover on the end of the transmission on big twins. Use a 1/4" allen wrench and cut the short end as short as possible to leave just enough to seat in the allen head completely and you can remove the clutch/trans... Read more
Comments: 0 - Views: 1,283 - Jan 28th, 2008 04:56 PM by glider   Go to last post
 
Transmission Dip Stick
Transmission Dip Stick - 788 days old
I have been hearing a few instances where the stock trans dipsticks have been breaking off the cap and falling into the transmission on bikes with the cast stick on the underside of the cover, basically the new 6 speeds. One way around this is to pick up a new trans dipstick for around $15-$20 and take the old one and cut off the... Read more
Comments: 0 - Views: 1,657 - Jan 23rd, 2008 10:13 PM by glider   Go to last post
 
Syn 3 In The Transmission
Syn 3 In The Transmission - 986 days old
Here's a test that you syn 3 users can do to tell you something about syn 3 in the trans. and how well it is serving you. When you drain the trans oil (syn 3) look at the magnet on the drain plug and see how much ferrous metal is on there in the form of fuzz. If you want proof once and for all how well syn 3 lubes the trans, switch to... Read more
Comments: 2 - Views: 3,390 - Nov 5th, 2007 02:39 PM by glider   Go to last post
 
2007 Noisy Transmissions / Primaries
2007 Noisy Transmissions / Primaries - 977 days old
Many people purchasing the 2007 touring models have found that there is a problem with noises much like a can of marbles when riding in upper gears with lower RPM's. Some say it's lugging the engine but it goes deeper than this with the taller gearing that is in the 07 bikes only making it worse for the rider. Here's a page to explain... Read more
Comments: 1 - Views: 1,262 - Nov 4th, 2007 09:19 PM by tmblweed   Go to last post
 
Compensator Nut Re Torque
Compensator Nut Re Torque - 937 days old
You'll know when the compensator nut loosens up when you hear a knocking like a bad rod in the engine mostly at idle and when starting off. There was some problems with the nut bottoming out before the torque was reached on the compensator nut. This was mostly on 03 and later bikes. It can be remedied by using a shim or milling... Read more
Comments: 0 - Views: 3,815 - Aug 27th, 2007 05:18 PM by glider   Go to last post
 
Primary Locking Tool for 06 bikes
Primary Locking Tool for 06 bikes - 974 days old
New proceedure for locking the primary for servicing components. http://mysite.wanadoo-members.co.uk/hhlair1/September_21__2005__2006_Dyna_Model_Primary_Drive_Locking_Tool.pdf
Comments: 0 - Views: 753 - Jul 21st, 2007 08:26 PM by glider   Go to last post
 
07 Primary Chain Tensioner Pics
07 Primary Chain Tensioner Pics - 977 days old
Here's an exploded view of the new style self adjusting tensioner from the 06 Dyna and all 07 and later bikes. http://i149.photobucket.com/albums/s45/bills985/Tensioner12.jpg http://i149.photobucket.com/albums/s45/bills985/Tensioner11.jpg http://i149.photobucket.com/albums/s45/bills985/Tensioner10.jpg ... Read more
Comments: 0 - Views: 2,972 - Jul 18th, 2007 11:02 AM by glider   Go to last post
 
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