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Transmission,Clutch and Primary (Drive Train)

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Easy Clutch Adjustment Method
3 Attachment(s) Sticky Thread   No new post Easy Clutch Adjustment Method - 1003 days old
Here is an almost fool proof method for clutch adjustment. It takes the guesswork out of the "feel" for the adjuster. Once you have opened up the derby cover and are ready to proceed... 1)Collapse the adjuster on the cable sleeve all the way. 2)Pull the lever against the bar and hold it there with light force. 3)... Read more
Comments: 78 - Views: 27,755 - Mar 13th, 2010 03:19 PM by glider   Go to last post
 
Clutch Adjustment Video
Sticky Thread   No new post Clutch Adjustment Video - 760 days old
Link Under repair Here's an easy explanation of doing the clutch adjustment in a video. ALWAYS adjust the clutch on a COLD motor otherwise you could have shifting problems as the motor warms up. YouTube - Repairing Motorcycles: DIY Maintenance : How to Adjust a Motorcycle Clutch Pack How to Adjust a Motorcycle Clutch... Read more
Comments: 19 - Views: 17,412 - Dec 28th, 2009 07:26 PM by wsw483   Go to last post
 
IDS Drive System
1 Attachment(s) Sticky Thread   No new post IDS Drive System - 943 days old
Isolated Drive System Lots of talk about the 07 bikes with the transmission noises that sounds like clatter or as some put it "can of marbles". It happens in 5th and 6th gears on most bikes primarily baggers because of the fairings reflecting the noise back at the rider and weight of these bikes also compared to the smaller... Read more
Comments: 25 - Views: 11,956 - Aug 26th, 2009 07:50 AM by glider   Go to last post
 
False Neutral Light On
1 Attachment(s) Sticky Thread   No new post False Neutral Light On - 961 days old
If you are having a problem with the neutral light coming on when not in neutral, there has been an upgrade done with the switch itself. I had this problem after washing the bike. Water gets into the housing and causes the neutral light to come on through all the gears as it heats up when riding after a washing. The M1205... Read more
Comments: 5 - Views: 3,188 - Jul 31st, 2009 10:14 PM by TXMikey   Go to last post
 
How To Adjust Primary Chain Video
Sticky Thread   No new post How To Adjust Primary Chain Video - 767 days old
Here's two videos on how to adjust your primary chain. Always refer to your factory manual for proper specs for your application. http://www.hdtalking.com/images/attach/pdf.gif 08 sportster primatry chain adjustment.pdf How to Change Motorcycle Primary Fluid: Motorcycle Repair How to Adjust a Motorcycle Primary:... Read more
Comments: 11 - Views: 12,630 - Jul 8th, 2009 12:31 AM by glider   Go to last post
 
Removing Stripped Bolts From Derby Cover
Sticky Thread   No new post Removing Stripped Bolts From Derby Cover - 1003 days old
This problem arises because most torx kits do not come with a #27 bit in them and a #25 is used by mistake. They must be purchased seperately. Easiest way to eliminate this problem is to use the #27 Torx bit to remove these fasteners, while many use a #25 by mistake, it fits sloppy and usually ends up striping the head of the bolt, but... Read more
Comments: 1 - Views: 4,442 - Apr 1st, 2008 01:48 AM by cdn-bigfoot   Go to last post
 
Clutch Adjustment By The Book
Sticky Thread   No new post Clutch Adjustment By The Book - 993 days old
Clutch Adjustment Technique By The Book Let's go over the basics of clutch adjustment on late motorcycle models. Ideally, you want the motorcycle to be on a lift or stand. The procedure can be done on the kickstand but, some primary fluid may leak out. If no lift is available, a block of wood under the stand will help then. ... Read more
Comments: 0 - Views: 9,377 - Jul 2nd, 2007 03:57 PM by glider   Go to last post
 
Primary Chain Case Servicing
Primary Chain Case Servicing - 799 days old
Replacing The Primary Drain Bolt When doing a primary oil change ,pay particular attention to how far you insert the drain plug into the cover as the magnet on the end can contact the clutch basket if inserted too far and make a real problem in there with bits and pieces. Some Teflon tape or the thread sealer will allow you to set it... Read more
Comments: 24 - Views: 6,749 - Nov 30th, 2009 11:23 AM by Billbo   Go to last post
 
Belt Adjustment
Belt Adjustment - 113 days old
Here's a video on how to do it on a softail. YouTube - Softail Dyna Glide Harley Davdison Maintenance Video Tips 2
Comments: 0 - Views: 376 - Nov 28th, 2009 03:19 PM by glider   Go to last post
 
Belt to Chain
Belt to Chain - 119 days old
Here's a chart that will give you an idea of the sprocket size when switching from a belt final drive to a chain to maintain your drive ratio. http://i149.photobucket.com/albums/s45/bills985/BelttochainjpgR.png BAKER Drivetrain | XL, Sportster, and Buell Transmissions
Comments: 0 - Views: 162 - Nov 22nd, 2009 01:44 PM by glider   Go to last post
 
Reverse Gear
Reverse Gear - 125 days old
Here's an alternative for the baggers with a heavy load packed. A bit pricey bit worth it if you need it. AIM Corporation Mamba Reverse Gear Installed Download PDF Version. AIM Corporation Mamba Reverse Gear Installed
Comments: 0 - Views: 391 - Nov 16th, 2009 09:32 AM by glider   Go to last post
 
ATF In The Primary
ATF In The Primary - 129 days old
Good points posted by "67hat34c" about the use of ATF in a sportster trans/primary. The same would hold true for the primary in big twins too. Automatic transmissions need this thin fluid to operate the high pressure hydraulic systems. They do have gears and some like the Honda transmissions closely resemble a manual... Read more
Comments: 0 - Views: 337 - Nov 12th, 2009 10:53 AM by glider   Go to last post
 
Shift Arm Linkage
Shift Arm Linkage - 943 days old
Reading through some forums, one thing I see constantly is the stock shift rod ball ends breaking and coming apart mostly on baggers but it does happen on other models as well. I feel the reason it happens on baggers more frequently is because of the two shift pegs and the forces exerted on the rear one when riders apply more down... Read more
Comments: 2 - Views: 3,204 - Nov 10th, 2009 05:51 AM by Tyke   Go to last post
 
Primary Chain Adjustment
Primary Chain Adjustment - 137 days old
Here's a PDF that will explain the Sportster primary chain adjustment procedure. Sportster primary chain adjustment.pdf
Comments: 0 - Views: 350 - Nov 4th, 2009 07:57 AM by glider   Go to last post
 
Diagnosing Transmission Problems
Diagnosing Transmission Problems - 857 days old
Some problems that come up and where you might find the solution.... Difficulty Shifting. When you need excessive clutch lever pressure to shift gears, it may indicate either a clutch problem or a transmission problem. If the clutch is at fault , you will notice symptoms such as grinding gears when you shift into low or first gear.... Read more
Comments: 10 - Views: 5,333 - Oct 30th, 2009 10:32 PM by glider   Go to last post
 
Finding Neutral
Finding Neutral - 181 days old
Many times it's posted that there is problems finding neutral. The biggest point that is never brought up about finding neutral is to do it before you are completely stopped. It will drop right in then. Adjusting the clutch properly and using a good synthetic gear lube like Spectro will make it drop in like it is supposed to. Also... Read more
Comments: 1 - Views: 410 - Sep 21st, 2009 07:00 PM by oldgeezer   Go to last post
 
Primary Torque
Primary Torque - 188 days old
Here's a few examples of the torque sequence for the primary covers. There's no substitute for a factory manual for the bike you own. Over tightening the bolts can lead to stripped inner primary bosses or a warped primary cover that will leak. This is the shorter touring and FXR models... Read more
Comments: 0 - Views: 283 - Sep 14th, 2009 09:44 AM by glider   Go to last post
 
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