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Go Back   Harley Davidson Community > Self Help Information and Tips > Transmission,Clutch and Primary (Drive Train)
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Easy Clutch Adjustment Method

Transmission,Clutch and Primary (Drive Train)

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Easy Clutch Adjustment Method
Published by glider (Community Liaison)
Published date: Jun 22nd, 2007
Here is an almost fool proof method for clutch adjustment. It takes the...
Old Nov 15th, 2008, 08:35 AM     #20 (permalink)
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Re: Easy Clutch Adjustment Method

Do both.
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Old Nov 19th, 2008, 02:30 AM     #21 (permalink)
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Re: Easy Clutch Adjustment Method

Hey glider will this technique work on a sportster that only has a spring loaded nut in the primary.So how much should I turn the adj. screw before I back it up a half turn. Its on a 2005 sportster 1200xl custom.
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Old Nov 19th, 2008, 08:09 AM     #22 (permalink)
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Re: Easy Clutch Adjustment Method

Never tried it on a sporty, couldn't tell you if it would work or not.
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Old Dec 22nd, 2008, 06:55 AM     #23 (permalink)
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Re: Easy Clutch Adjustment Method

Quote:
Originally Posted by harleydaddy View Post
Hey glider will this technique work on a sportster that only has a spring loaded nut in the primary.So how much should I turn the adj. screw before I back it up a half turn. Its on a 2005 sportster 1200xl custom.
Thanks to all the good advice, tips and videos, I have just adjusted the clutch on my 2007 Custom Sporty.

I was puzzled that there was no lock nut but instead an hexagonal washer with a hole with two flat sides (see pics) and a spring that is compressed by the derby cover to keep the washer in place. The flat sides, matching two flats on the screw prevent it to turn.

Also, instead of a hex hole, the adjustment screw has a slot so you use a flat headed screwdriver to do the adjustment.

I proceeded as advised for the orher models HD and after tightening to touch unscrewed 1/2 turn, tightened the cable adjustment with 1/16th to 1/8th play 0n the lever and, touch wood, it seems to work fine.
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easy_clutch_adjustment_method-clutchweb.jpg  easy_clutch_adjustment_method-hex_washer.jpg  
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Old Dec 24th, 2008, 12:46 PM     #24 (permalink)
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Re: Easy Clutch Adjustment Method

Glider, My 06 FXDCI CLUNKS into first gear. Will this adjustment help.
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Old Dec 24th, 2008, 03:07 PM     #25 (permalink)
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Re: Easy Clutch Adjustment Method

If it's an adjustment issue, it should help but they mostly all clunk into gear to some degree. Try hesitating for a second or so after pulling the clutch in before shifting into gear.
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Old Dec 24th, 2008, 03:08 PM     #26 (permalink)
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Re: Easy Clutch Adjustment Method

They pretty much all clunk into first, the best thing I did to help quiet it some was Spectro Platinum Transmission Oil for the 6 speed gear boxes.
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Old Dec 25th, 2008, 04:52 PM     #27 (permalink)
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Re: Easy Clutch Adjustment Method

I love the clunk of the first gear engaging. It really feels great when the whole bike shudders as you release the handle. I wouldn't do whithout it.
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