Modular plug disassembly

99RoadKingClassic · Feb 9th, 2009, 04:24 PM

I was told I need to replace my Crank Position Sensor. I've removed the sensor from the engine. There is a black and red wire coming out of the sensor, and it runs through a harness/loom with several other wires and into a modular type plug. The wires run into the modular plug, and from the reverse side I see several pins. My question is: Can someone tell me the proper method to remove the two wires from the CKP sensor out of the modular plug. Looking in at the pins, I can see what appears to be an orange block that looks like I would remove it and just pull the two wires I need from the plug, but I do not want to guess at it. Thanks in advance for the help.

sgdiesel · Feb 9th, 2009, 04:46 PM

I have an 08 Ultra and I bought the Service Manual for that bike. There is a great section in there on servicing and splitting down the elec connectors. On the Ultra 08 it calls up a 2 Pin Deutsch type connector for this, so I am sure your bike is different. If you have a photo of the connector and if that type is still used on my bike then I will happily scan and send you the pages

glider · Feb 9th, 2009, 05:10 PM

Take a look here. It's hard to tell without knowing what type of connector you are talking about.

Removing Electrical Plugs From Stock Harnesses - Harley Davidson Community

Wiring Connectors - Harley Davidson Community

99RoadKingClassic · Feb 9th, 2009, 05:57 PM

I was able to remove the wires I needed to remove, but I still wouldn't mind having that section on disassembling the connectors. Mine ended up being the Deutsch and it was an EASY job. thnx, Les

NEWHD74FAN · Feb 10th, 2009, 02:18 AM

Yes, those Deutsch connectors are rather unique to Harley regarding the additon of accessories and the like. And a second Yes, there is an HD kit Deutsch pin and receptacle kit with install/removal tools and procedure in the HD Parts and Accessory catalog. I think if you have a good relationship with the HD dealer, they will print out the HD tech note regarding them and no charge. I just did not spend the time and hard wired my accessory plug to my Battery tender connector, (but reversed polarity) due to the gender change...always check final polarity with a DMM (digital multimeter) when doing anything electrical as a precaution.

sgdiesel · Feb 10th, 2009, 04:15 AM

There are quite a few threads on here about the accessory connection. The Deutsch plugs are a Type DM, if you google it you will find suppliers for it. The problem I had was that the Harley accessory I bought to modify for my purpose (Satnav connection) only had 2 of the wires connected. I sourced my own plugs in the UK from a company called Simtek, but there are a number of suppliers on Google. Much cheaper and less hassle

Feb 9th, 2009, 04:24 PM	#1
99RoadKingClassic Start The Engine Ride: 1999 RoadKing Classic Join Date: Mar 25th, 2008 Posts: 28 My Mood:	Modular plug disassembly I was told I need to replace my Crank Position Sensor. I've removed the sensor from the engine. There is a black and red wire coming out of the sensor, and it runs through a harness/loom with several other wires and into a modular type plug. The wires run into the modular plug, and from the reverse side I see several pins. My question is: Can someone tell me the proper method to remove the two wires from the CKP sensor out of the modular plug. Looking in at the pins, I can see what appears to be an orange block that looks like I would remove it and just pull the two wires I need from the plug, but I do not want to guess at it. Thanks in advance for the help.

Feb 9th, 2009, 04:46 PM	#2
sgdiesel Start The Engine Ride: 2008 Ultra Classic Join Date: Nov 8th, 2008 Posts: 38	Re: Modular plug disassembly I have an 08 Ultra and I bought the Service Manual for that bike. There is a great section in there on servicing and splitting down the elec connectors. On the Ultra 08 it calls up a 2 Pin Deutsch type connector for this, so I am sure your bike is different. If you have a photo of the connector and if that type is still used on my bike then I will happily scan and send you the pages

Feb 9th, 2009, 05:10 PM	#3
glider Community Liaison Ride: 07 Road King Classic Join Date: Jun 21st, 2007 Posts: 21,060 My Mood:	Re: Modular plug disassembly Take a look here. It's hard to tell without knowing what type of connector you are talking about. Removing Electrical Plugs From Stock Harnesses - Harley Davidson Community Wiring Connectors - Harley Davidson Community __________________ Psssst! Please stop by the "self help section" for maintenance tips, diagnostic codes and much more. click me!>>Self Help Information and Tips<< click me!

Feb 9th, 2009, 05:57 PM	#4
99RoadKingClassic Start The Engine Ride: 1999 RoadKing Classic Join Date: Mar 25th, 2008 Posts: 28 My Mood:	Re: Modular plug disassembly I was able to remove the wires I needed to remove, but I still wouldn't mind having that section on disassembling the connectors. Mine ended up being the Deutsch and it was an EASY job. thnx, Les

Feb 10th, 2009, 02:18 AM	#5
NEWHD74FAN Moderators Ride: 2004 Sportster XL1200RS Join Date: Aug 24th, 2008 Location: Camarillo, CA Posts: 4,955 My Mood:	Re: Modular plug disassembly Yes, those Deutsch connectors are rather unique to Harley regarding the additon of accessories and the like. And a second Yes, there is an HD kit Deutsch pin and receptacle kit with install/removal tools and procedure in the HD Parts and Accessory catalog. I think if you have a good relationship with the HD dealer, they will print out the HD tech note regarding them and no charge. I just did not spend the time and hard wired my accessory plug to my Battery tender connector, (but reversed polarity) due to the gender change...always check final polarity with a DMM (digital multimeter) when doing anything electrical as a precaution. __________________ Please stop by the "Self Help section" for maintenance tips, diagnostic codes and much more. >>Self Help Information and Tips<<

Feb 10th, 2009, 04:15 AM	#6
sgdiesel Start The Engine Ride: 2008 Ultra Classic Join Date: Nov 8th, 2008 Posts: 38	Re: Modular plug disassembly There are quite a few threads on here about the accessory connection. The Deutsch plugs are a Type DM, if you google it you will find suppliers for it. The problem I had was that the Harley accessory I bought to modify for my purpose (Satnav connection) only had 2 of the wires connected. I sourced my own plugs in the UK from a company called Simtek, but there are a number of suppliers on Google. Much cheaper and less hassle

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Modular plug disassembly

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