it is primary fluid. the leak started at 2,000 miles. 10 ultra, 37,816 showing. I have replaced the bearing 4 times and the seal 6 times. I replaced the trans at 18,500 miles because of another issue relating to dealer service or lack thereof. the new trans is starting to weep at the shifter seal but that is a minor issue at this time. I know this is primary fluid as its all over the inside of the inner case and the level gets lower. the trans fluid is red line shock proof and has a definite pink color. is the engine bored out of square to the trans, is the chain tensioner too tight, or is the primary housing bored off center of the trans mainshaf. I am at a loss for ideas. I have an 01 police rk that doesn't drip at bit with more mileage. hope this is more specific, thanks.
I am not going to pretend I have an answer to what appears to be a challenging issue. However, I would offer a couple of comments.
If you are running the HD auto primary chain adjuster, chain tension could be a contributing factor. Many times those adjusters do tighten the primary chain tighter than specified.
There are only a few ways primary fluid can escape the primary chain case.
1. Poor seal between the inner primary bearing (IPB) race and IPB seal.
2. Poor seal between the outer primary chain case and inner primary at the gasket.
3. Leaking past the sealed bolts that behind the clutch pack.
4. Leaking past the outer primary chain case drain plug.
5. Leaking past the left side crank bearing into the crank case.
If the leak presents on the inside of the inner primary that should eliminate #2, #4 and #5; right?
So, when you changed the IPB seal, did you look at or change the IPB race? Did you use new sealed bolts to install the inner primary? If the answer is "yes", a more intrusive search for the source of the leak is required.
Cleaning the area where the leak exhibits, really clean as in no evidence of a leak and putting some dye in the primary fluid before the next ride would be the next step. Not a long ride but a ride just long enough for the leak to exhibit. With a dye in the primary fluid you should be able to pin point the source of the leak. Once you know the source of the leak, perhaps a solution will surface.:s