Nice job but, do the sportsters have a problem with the heat?? I had an 05 and never came close to feeling any heat.
There's a few ways one could answer that.
It depends on the individual rider and with the other deflector models Ive sold over the years. I remember in 02 when I first started selling them. Riders purchased them because they liked the look of them on their bikes. It wasnt till they went through the winter and summer came around that a few got back with me to say they were surprised as to how the product deflected the heat away from them.
Also 2nd degree burns start at 120degs and there's no way you'll get that rear cylinder to run under that temp. You yourself said that the heat didnt bother you. I would think setting over 120 degs., wouldnt be a discomfort and yet we are actually tanning our hides at 120 and above.
I have 2 dressers, ones been converted by me into a trike and the other stayed as a 2 wheeler. The two wheeler I rode all the time and thats what I used to design my 1st heat deflectors on.
One time I remember removing them and riding my bike like the way I use to and man o man what a difference! I couldnt believe the heat I was experiencing.
Heat Deflector sales really took off when the 07's were introduced. With EPA Standards being so strict and the Motor Company having to comply with them by leaning the engines out. The heat deflectors really aided you when you were stuck in stop and go traffic.
Im like you. On my 1992 I felt the heat. It wasnt unbearable most of the time. If the bike seemed too hot. I'd shut it down. But it wasnt till I had the deflectors on and riding that way and then removing them. That I realized just how much heat I was actually subjecting myself too.
So instead of making them just as heat deflectors. I made them look factory, as to blend with the bikes looks. So if anyone purchases them for looks alone. Your still getting more than just a cosmetic item.
RJ/zoood