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06 xl

Sportster Models

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Old Oct 16th, 2009, 06:51 PM     #1
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06 xl

The o-ring on the trany drain plug keeps blowing out and then i get 2-3 drips after riding, what could be causing this, i have changed my trany fluid 3 times this riding season just to replace the o-ring.
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Old Oct 16th, 2009, 06:54 PM     #2
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Re: 06 xl

Is it actually blowing out or being cut on installation. You could check the vent line behind the primary, it could be blocked.
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Old Oct 16th, 2009, 07:33 PM     #3
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Re: 06 xl

It is severed, could it be from over torking?
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Old Oct 16th, 2009, 10:19 PM     #4
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Re: 06 xl

I pitched the O-ring and used a fibre washer from O'Rielley/Kragen. Just a simple inspection of the seating surface and the way stock O-ring just crumbled between changes, seemed the only way to go.
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Old Oct 17th, 2009, 07:49 AM     #5
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Re: 06 xl

Quote:
Originally Posted by DZRyder View Post
It is severed, could it be from over torking?

Severed sounds like over tightening. You may want to check the surfaces for irregularities too. The torque on the drain bolts with the "O" rings isn't very high because of the "O" ring doing the sealing.
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Old Oct 17th, 2009, 09:33 AM     #6
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Re: 06 xl

I like the fiber washer idea
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Old Oct 17th, 2009, 07:00 PM     #7
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Re: 06 xl

I will try the fiber washer aswell.
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