Harley Davidson Community
| Forgot your username or password? | Help!

V-Twin Heat Deflectors & Bike Shades

Hello Guest,
Welcome to the HDTalking, registration is completely FREE and takes only a few seconds. By registering you'll gain: Full Posting Privileges, Access to Private Messaging, Optional Email Notification, Upload Photos, Upload Videos, Respond to Polls, Ability to Fully Participate.

To register now click here!
If you have any problems with the registration process or your account login, please submit ticket to our helpdesk team.



Fitting 56176-08 pullback Handlebars to 09 FLHT

Members Tips For Easy Maintenance

Comment
 
Tip Tools Display Modes
<!-- google_ad_section_start -->Fitting 56176-08 pullback Handlebars to 09 FLHT<!-- google_ad_section_end -->
Fitting 56176-08 pullback Handlebars to 09 FLHT
Published by Neilwillo (Warming The Wheels)
Published date: Oct 5th, 2009

This is not meant to be an advice manual, nor is it a complete guide-Get a workshop manual if you are thinking about doing this and that has all the steps. This is only my experience when i did the swap recently. There is also a brilliant step by step guide to doing this job on this forum. Check it out.

If you don't have the skills to do this swap then for goodness sake don't fool yourself into thinking you are saving money. If you get this wrong it can kill you!!! Spending a few $ with your dealer to ensure it is done right is money well spent.

The accessories manual says that there are no other parts needed to do the swap. That was my experience but it was not as smooth as it could have been. the clutch cable is tight.

If it is chrome. If it is painted then I cover it with blankets and towels. I will always will drop something and Murphy's Law says it will land on a painted surface.

I needed new grips as well because the left one was glued on and it was destroyed getting it off.

The HD instructions seem to focus on non ABS bikes. There were many steps in them that were not relevent to my bike. Mine has ABS so i didn't have to unbolt the brake lines etc.

I did not open the brake system at all. I just wanted to change the bars and I didn't want to do the internal wiring thing either.

I removed the outer fairing and light bar.
I removed the LH switch assy and clutch perch. I let them hang down near the crash bars. No need to unplug the wiring
I cut the LH grip off.
I moved to the RH and removed the master cylinder and RH grip. (I remembered to chock the lever) Again, I let them hang. No need to unplug wiring or brake lines
I removed the radio.
I removed the bars and gently removed the DBW throttle switch out the RH end of the bars. There is a small, green joiner plug inside the bars and the switch unplugged easilly from the harness.
I bolted the new bars onto the bike and adjusted them to where I wanted them.
I refitted the throttle switch and wiring harness but left the main switch wiring external as it was with the other bars.
I then bolted the controls back onto the new bars.
Everything bolted back on easily.

I had a bit of trouble with the clutch cable and had to relocate the cable to the middle of the downtube instead of leaving it on the right side. It was too tight on right lock. No need to move the cable to the outside of the fairing but I had to realign the cable on the lower frame.

I put the outer fairing back on and then it was time for a ride

I felt too close to the bars when i took it for the first ride but I am getting used to them and I find that I have more control of the bike than when i was reaching for the old bars.


Cheers

Neil
Publisher Details
Ride: 2009 FLHT
 
Join Date: Aug 11th, 2009
Posts: 81
My Mood:
Neilwillo is an unknown quantity at this point
NOTE
  • You may reply/comments on this thread but if you have a question regarding your bike problem,
    please post your questions on different subjects in Harley Davidson Service and Maintenance forum.
  • Unrelated reply/comments with current tech tips will be removed.
  • Contents of the tips section are not always the original author of these tips, they have been posted for explanation purposes only. If you believe that tips posted on this site infringe on your copyright, send us a copyright notice and it will be removed.
  • Report broken links to us and it will be fixed.Click here to send broken links report.
 
Tip Tools
Show Printable Version Email this Page
Old Jan 8th, 2010, 09:53 AM     #1
Start The Engine
Ride: 2009 FLHT
 
Join Date: Nov 7th, 2008
Posts: 10
My Mood:
mca1989 is an unknown quantity at this point
Re: Fitting 56176-08 pullback Handlebars to 09 FLHT

what does " chock the lever" mean ?
mca1989 is offline   Reply With Quote
Old Jan 8th, 2010, 09:08 PM     #2
Community Guru Wannabe
Ride: 1968 Harley Chopper
 
Chopper's Avatar
 
Join Date: Nov 24th, 2008
Location: Idaho, USA
Posts: 1,257
Chopper is an unknown quantity at this point
Re: Fitting 56176-08 pullback Handlebars to 09 FLHT

Quote:
Originally Posted by mca1989 View Post
what does " chock the lever" mean ?
chock the lever is inserting a spacer of some sort to keep the brake lever partly open so when you put it back together the brake lever does not shear the stop light switch off. you can use a plastic tie, cardborad or what ever, just don't forget to remove it before you test ride it or you will have a blued out rotor or worse. This is the kind of little thing where a service manual will pay for itself.
Chopper is online now   Reply With Quote
Old Jan 9th, 2010, 11:20 AM     #3
Community Star
Ride: 103" 2009 Ultra Classic
 
B-1B_Guy's Avatar
 
Join Date: Apr 15th, 2009
Location: Rapid City, SD
Posts: 468
B-1B_Guy is an unknown quantity at this point
Re: Fitting 56176-08 pullback Handlebars to 09 FLHT

I installed these bars on my bike as well but chose to route the wires internally. Took me 5 days (15 hours) but I got it done. Trickiest part for me was reinstalling the ignition switch, wish I'd have slowed down here a bit and took a closer look at the service manual. My dealer didn't believe this could be done without changing the clutch/brake/TBW cables but they did reach and yes, the clutch cable will be tight.
B-1B_Guy is offline   Reply With Quote
Comment

Tip Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off




Click here to report problem banner advertisements on HDTalking site.

All times are GMT -4. The time now is 08:28 PM.
Copyright © 2009 www.HDTalking.com.All Right Reserved.
HDTalking is not an official and is not associated with Harley Davidson,Inc.
All information contained within this site is copyright HDTalking and may not be reproduced without written permission.
Harley Davidson Forum