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TQ's Engine Build

Harley Davidson Engine Related Issues

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TQ's Engine Build
Published by glider (Community Liaison)
Published date: Mar 15th, 2009
Last edited by glider; Feb 11th, 2010 at 02:15 PM.
TQ did a roller chain conversion, Andrews N21, and installed the Dobeck TFI-1040ST and did a great job with the documentation and the pictures.

Roller chain conversion is PN 25284-08; $361 plus shipping and cam spacers from Zanotti's or another online discount dealer.

Posted by TQ...
Here is the saga of this...

click here to read the entire tip ►
Old Mar 16th, 2009, 05:39 PM     #10
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Re: TQ's Engine Build

My bike is a carb model so I had no issues with remapping. I had previously installed an Arlen Ness Big Sucker and rejetted the carb but after I changed my mufflers out that is when everything started to work.
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Old Sep 13th, 2009, 01:07 AM     #11
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Re: TQ's Engine Build

Any possibility you can do a similar conversion using my cams? Spent too much money on dyno work and enjoy the way the bike runs right now.
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Old Sep 13th, 2009, 07:36 AM     #12
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Re: TQ's Engine Build

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Originally Posted by USMCCWO5 View Post
Any possibility you can do a similar conversion using my cams? Spent too much money on dyno work and enjoy the way the bike runs right now.
Your bike is an '07 according to your AVATAR. Is that the bike you are referring too? If so, that engine will already have the roller chain configuration. You have the configuration I upgraded too.

TQ
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Old Sep 28th, 2009, 07:37 PM     #13
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Re: TQ's Engine Build

Just a big thanks to you guys for posting all this great info here. Bought my 1st Harley, a 1999 FLHTCUI with 28k on it this past spring. I now have over 32k on it. A few weeks ago, I thought I heard an unfamiliar sound comming from the cam area. After taking to 2 different HD shops in the area, both told me of the tensioner problems. Needless to say, I jumped right here and found all the info needed. Upon removing the cover, the outer tensioner shoe looked barely worn, but upon looking in the mirror at the secondary I think I found the root of the problem. Very wore and down to metal. I am going to do all the wrenching myself, and with all the tips found here feel I will accomplish this with no problems. Going to install adjustable pushrods to save some teardown. Still trying to decide on what to replace tensioners with as I plan on taking my time and turn this into a winter project.

Again, a big thanks to all
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Old Sep 28th, 2009, 08:01 PM     #14
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Re: TQ's Engine Build

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Originally Posted by Mike Stevens View Post
Still trying to decide on what to replace tensioners with as I plan on taking my time and turn this into a winter project.
Mike,

Regardless of whether you pick the roller chain conversion or the gear drive, give John Wadsworth (Herko) a call and get competitive pricing from him. Make sure you get the complete Bill of Materials for either option so you can compare Apples to Apples!!

TQ
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Old Sep 29th, 2009, 10:23 AM     #15
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Re: TQ's Engine Build

TQ,
how many miles did your bike have on it before the build?

thanks
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Old Sep 29th, 2009, 02:49 PM     #16
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Re: TQ's Engine Build

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Originally Posted by marcus22 View Post
TQ,
how many miles did your bike have on it before the build?

thanks
From my spreadsheet:

72,620 - Roller chain conversion, Andrews Products N21 cams, adjustable pushrods, Torrington inner bearings, Dobeck Performance TFI-1040ST (3/10/09).
72,690 - Oils & filter change - 1 qt. Amsoil SAE 20W-50 Synthetic Motorcycle Oil (MCV), 3 qts. Mobil 1 Vtwin 20W50, HD 63798-99A filter (3/16/09).

I had replaced the outer tensioner within the first six months of owning the bike (43,448 miles when I bought it) - somewhere < 48,000 miles. Wasn't as good at keeping records then!!
TQ
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Old Sep 29th, 2009, 08:44 PM     #17
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Re: TQ's Engine Build

thanks a lot!! I gues I have a few more miles to catch up to you. 22,000 today!

Marcus
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Old Sep 29th, 2009, 09:24 PM     #18
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Re: TQ's Engine Build

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Originally Posted by marcus22 View Post
thanks a lot!! I gues I have a few more miles to catch up to you. 22,000 today!

Marcus
Well, don't leave it to chance. There is NO predicting when the tensioner shoes will nuke. I suggest opening up the nose cone (cam cover) at the earliest convenience to see what condition they are in. If you have between 1/16th" - 1/8th" of wear (book says .080"-.090"!), replace the tensioner(s) or do the roller chain conversion or gear drive up-grade. If allowed to go all the way to failure, the consequences can be traumatic.

TQ
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Old Sep 29th, 2009, 09:39 PM     #19
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Re: TQ's Engine Build

marcus listen to TQ, he is giving you good advice. You will have to do something in the cam chest some time better to do it at your chose of time
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