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Spark Plugs and Gapping

Harley Davidson Engine Related Issues

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Spark Plugs and Gapping
Published by glider (Community Liaison)
Published date: 07-20-2007
Are my plugs pre-gapped from the factory?

Some are but read on.
A spark plug part number might fit hundreds of engines, and although the factory will typically set gap to a pre-selected setting, this gap may not be the right one for your particular engine, and may not take into account modifications that you may have performed to the engine.

Insufficient spark plug gap can cause pre-ignition, detonation, even engine damage if not detected early enough. Too much gap can result in a higher rate of misfires, noticeable loss of power, plug fouling, and poor economy for starters.

When you raise compression or add forced induction (a turbo system, nitrous, or supercharger kit), you must reduce the gap (reduce gap about .004" for every 50 hp you add on an V-8 engine, for a Harley-Davidson V-2 engine every 12.5 hp you add). However, when you add a high power ignition system you can open the gap back up about .002"-.005".

Just for an example, let's use a 350 Chevrolet LT1 engine build. The standard gap is .050" for an un-modified LT1. We'll add 150hp Nitrous shot, so we must lower the gap about .012" to .038". We then decide to add that killer MSD 6A/Crane Hi-6 box and, using our guidelines as outlined above, we can now open the gap up .002"-.005" to about .040"- .043". By following this basic guideline should get you very close.

Further experimentation may be necessary, but by always starting with a larger gap than it thought necessary to reduce the risk of detonation, you should be safe rather than sorry.
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Old 07-20-2007, 09:34 PM     #2 (permalink)
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Re: Spark Plugs and Gapping

How do you know all this stuff? I'm sure glad your here to help all us.
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Old 07-20-2007, 10:29 PM     #3 (permalink)
glider 138 Highscores
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Re: Spark Plugs and Gapping

I have it written on my shirt sleeve so I can remember it all

Any time I can help you out, feel free to PM me with a question if I don't see/answer it on the forum.

Last edited by glider : 07-20-2007 at 10:32 PM.
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