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Electrical and Lighting Systems

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Testing The Charging System
2 Attachment(s) Sticky Thread   No new post Testing The Charging System - 1004 days old
Step 1. First things first, load test the battery. Most places like Auto Zone will do it for free. Even if it measures over 12.5 vdc it can still be bad under a load. Battery is typically rated at 19 amp hours and 270 Cold Cranking Amps (CCA). Start the engine and measure DC Volts across the battery terminals, the regulator should... Read more
Comments: 39 - Views: 17,169 - Feb 20th, 2010 11:35 AM by Hoople   Go to last post
 
Jump Starting a Dead Battery
Sticky Thread   No new post Jump Starting a Dead Battery - 843 days old
Assuming that you have, or can get, a set of jumper cables when you find that your motorcycle battery is dead, getting the bike started is no big deal. But you can cause harm if you do it wrong. A few tips here are NEVER use a charger with a boost feature to get your bike started. It will usually damage a radio if your bike has... Read more
Comments: 8 - Views: 5,822 - Feb 17th, 2010 11:22 PM by NEWHD74FAN   Go to last post
 
Wiring Diagrams Online
Sticky Thread   No new post Wiring Diagrams Online - 1004 days old
If you need wiring diagrams for older bikes , Harley's and other model bikes also (1965- 1993) where a service manual may not be available, try here For older models... http://www.smokeriders.com/diagrams/index.php?list=Harley_Davidson/Twins Index of /specs/wire or download all wiring diagrams in one archive here. ... Read more
Comments: 6 - Views: 25,606 - Feb 16th, 2010 01:56 AM by chicago Bob   Go to last post
 
Battery Tender For Storage
Sticky Thread   No new post Battery Tender For Storage - 1001 days old
A note about charging batteries. NEVER fast charge a battery because it can overheat and buckle the plates rending the battery useless because they are shorted out. Charging on a trickle charger at a low setting is best. Use of a battery tender for charging very low/dead batteries can damage the trickle charger. Also never use a... Read more
Comments: 18 - Views: 11,592 - Feb 14th, 2010 01:30 AM by Chopper   Go to last post
 
Ignition Lock Removal (touring)
Sticky Thread   No new post Ignition Lock Removal (touring) - 998 days old
YouTube - Harley Ignition switch removal from a 2009 Street Glide 1. Turn the ignition KEY to unlock and leave the key inserted in lock assembly 2. Move ignition assembly to the "Off" position to unlock the forks. LEAVE THE KEY IN LOCK 3. Turn the Handlebars all the way to the right 4. With the ignition key... Read more
Comments: 9 - Views: 9,271 - Jan 28th, 2010 02:34 AM by katoomer   Go to last post
 
Charging System Flow chart
Sticky Thread   No new post Charging System Flow chart - 604 days old
Here's a flow chart to check out the charging system. Refer to other posts in this section for additional information. http://i149.photobucket.com/albums/s45/bills985/chargingsystemtroubleshooting.gif Also have a look here... Testing The Charging System - Harley Davidson Community Electrical_Fault_Finding Link 1
Comments: 8 - Views: 5,797 - Dec 8th, 2009 01:12 PM by Redmachine76   Go to last post
 
Stator Replacement
Sticky Thread   No new post Stator Replacement - 140 days old
Here's a few video's on stator replacement in order. YouTube - Stator Repair - 1 of 9 - Removing Inspection Cover on Outer Primary Cover YouTube - Stator Repair - 2 of 9 - Breaking the Compensator Nut Loose YouTube - Stator Repair - 3 of 9 - Removing remaing components behind Compensator Nut including Rotor YouTube -... Read more
Comments: 0 - Views: 341 - Nov 2nd, 2009 05:34 PM by glider   Go to last post
 
Speed Sensor Pickup Problem Symptoms
1 Attachment(s) Sticky Thread   No new post Speed Sensor Pickup Problem Symptoms - 1003 days old
Before you go any further, check to see if your bike has a cable drive speedometer that drives off the front wheel. Many have posted questions and not said if they have cable drive or electronic speedometers that drive off magnetic impulse from the transmissions. Here's the flow chart and specs for testing the VSS (vehicle speed... Read more
Comments: 10 - Views: 15,699 - Aug 16th, 2009 07:24 AM by glider   Go to last post
 
Fuel Gauge and Sender Test
Sticky Thread   No new post Fuel Gauge and Sender Test - 978 days old
Here's the info you would need for adjustments or callibrations to the sending unit in the tank. http://i149.photobucket.com/albums/s45/bills985/Fuelgaugeadjustment.gif
Comments: 0 - Views: 6,039 - Jul 18th, 2007 08:14 AM by glider   Go to last post
 
Harman/Kardon Software Update
Sticky Thread   No new post Harman/Kardon Software Update - 998 days old
This update is available in the link below that upgrades the software in this sound system to eliminate problems that owners have been encountering. Follow the prompts to the "advanced audio system" on the lower right of the screen to download the latest update for your system. Here is the... Read more
Comments: 0 - Views: 7,442 - Jun 28th, 2007 08:32 AM by glider   Go to last post
 
VOES Switch Explained
VOES Switch Explained - 1001 days old
A good source of info about the VOES switch here... VOES? What's That? What is the Vacuum Operated Electrical Switch (VOES)? What does it do and why is it there? All Harley Davidson motorcycle carbureted models since the 1984 model year have used the VOES to improve throttle response, increase MPG, and meet EPA requirements... Read more
Comments: 14 - Views: 7,745 - Jan 19th, 2010 02:57 PM by Hoople   Go to last post
 
Voltage Indicator
1 Attachment(s) Voltage Indicator - 171 days old
Posted by "H-D Pilot" and I couldn't agree more... I keep reading posts from folks having charging issues, or getting stranded because of a dead battery. After the first time this happened to me I realized that a voltage indicator of some sort was a necessity. There are many different kinds on the market, and any one will give you a... Read more
Comments: 8 - Views: 612 - Jan 18th, 2010 06:10 PM by HarryB737   Go to last post
 
Heated Gear
Heated Gear - 76 days old
Posted by "SkootchNC" IF... they have your size in stock... Heated Clothing Outlet - Huge Discounts on Heated Clothing! is the Gerbings return/blem site, great savings... IF they have your size in stock Another great supplier (used to make Gerbings under contract years back) Warm Safe Heated Clothing and the Heat-troller for... Read more
Comments: 0 - Views: 247 - Jan 5th, 2010 10:39 AM by glider   Go to last post
 
Dead Sportster Battery
Dead Sportster Battery - 486 days old
Service Bulletin TT322 July 26, 2007 2007 XL Models with Discharged Batteries or Very Low Voltage Harley-Davidson has found some ’07 Sportsters where the batteries are going dead after a night of sitting. The root cause is water intrusion. Water can run down the harness, funnel into the fuse block area, and then bridge the... Read more
Comments: 2 - Views: 2,200 - Jan 1st, 2010 06:36 PM by Libertycard   Go to last post
 
Throttle-By-Wire Extensions
Throttle-By-Wire Extensions - 542 days old
For those that are going to higher bars or pull back bars, here's the answer to adding length to the wiring. Barnett Performance Products Here's kits available for the pre throttle by wire bikes also... Page 797 of JP Cycles 2009 catalog has the wire extensions for 1996 to 2009
Comments: 1 - Views: 1,510 - Dec 7th, 2009 05:46 PM by chrimes   Go to last post
 
Testing Ignition Coil
Testing Ignition Coil - 147 days old
The ignition coil will need to be disconnected from the wiring harness at the point where the smaller wires connect to the coil. Once those are un-plugged from the coil, use a ohm-meter to test the primary and secondary windings. To test the primary windings, connect the ohm-meter to the points on the coil where the wiring harness... Read more
Comments: 5 - Views: 624 - Nov 26th, 2009 02:05 PM by Sport40   Go to last post
 
Lighter Socket
Lighter Socket - 121 days old
Some have asked about replacing the cheap lighter sockets in the fairing bikes. There are many choices available but replacing it with a quality unit like the ones from a boating supply store will give you a very quality stainless steel socket that is superior to the stock unit and also comes with a cover on it too. West Marine ... Read more
Comments: 0 - Views: 259 - Nov 21st, 2009 09:58 AM by glider   Go to last post
 
Testing Battery Cables
Testing Battery Cables - 399 days old
A common problem when you have a slow cranking speed on an older set of battery cables is sometimes due to resistance in the cables themselves. If you have a meter (DVOM), connect the leads on to both ends of the cables one cable at a time while they are still attached to the terminals and set the meter on 1K ohms resistance. Crank the... Read more
Comments: 5 - Views: 1,066 - Nov 17th, 2009 01:41 PM by glider   Go to last post
 
Load Testing Batteries
Load Testing Batteries - 129 days old
A load test is the only reliable way to determining the condition of a battery in any vehicle. Once you do a load test and review the results, it is possible to judge whether your battery is at fault for a starting problem you may be having. Keep in mind that a low battery below about 9 volts will not run a bike because the voltage is too... Read more
Comments: 0 - Views: 260 - Nov 13th, 2009 12:46 PM by glider   Go to last post
 
Tail Dragger Light
Tail Dragger Light - 136 days old
Posted by "Bud White" Picked on up for my RKC as i have the leather bags i didnt want to use the SG/RG style which would leave holes for the fender time open in the fender ..and you have to have certain ones to clear the saddlebag rails and if i want to use the fillers later again they are different from the others for the Leather... Read more
Comments: 0 - Views: 206 - Nov 6th, 2009 09:04 PM by glider   Go to last post
 
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