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Electrical and Lighting Systems

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Testing The Charging System
2 Attachment(s) Sticky Thread   No new post Testing The Charging System - 1003 days old
Step 1. First things first, load test the battery. Most places like Auto Zone will do it for free. Even if it measures over 12.5 vdc it can still be bad under a load. Battery is typically rated at 19 amp hours and 270 Cold Cranking Amps (CCA). Start the engine and measure DC Volts across the battery terminals, the regulator should... Read more
Comments: 39 - Views: 17,165 - Feb 20th, 2010 11:35 AM by Hoople   Go to last post
 
Jump Starting a Dead Battery
Sticky Thread   No new post Jump Starting a Dead Battery - 842 days old
Assuming that you have, or can get, a set of jumper cables when you find that your motorcycle battery is dead, getting the bike started is no big deal. But you can cause harm if you do it wrong. A few tips here are NEVER use a charger with a boost feature to get your bike started. It will usually damage a radio if your bike has... Read more
Comments: 8 - Views: 5,821 - Feb 17th, 2010 11:22 PM by NEWHD74FAN   Go to last post
 
Wiring Diagrams Online
Sticky Thread   No new post Wiring Diagrams Online - 1003 days old
If you need wiring diagrams for older bikes , Harley's and other model bikes also (1965- 1993) where a service manual may not be available, try here For older models... http://www.smokeriders.com/diagrams/index.php?list=Harley_Davidson/Twins Index of /specs/wire or download all wiring diagrams in one archive here. ... Read more
Comments: 6 - Views: 25,599 - Feb 16th, 2010 01:56 AM by chicago Bob   Go to last post
 
Battery Tender For Storage
Sticky Thread   No new post Battery Tender For Storage - 1000 days old
A note about charging batteries. NEVER fast charge a battery because it can overheat and buckle the plates rending the battery useless because they are shorted out. Charging on a trickle charger at a low setting is best. Use of a battery tender for charging very low/dead batteries can damage the trickle charger. Also never use a... Read more
Comments: 18 - Views: 11,588 - Feb 14th, 2010 01:30 AM by Chopper   Go to last post
 
Ignition Lock Removal (touring)
Sticky Thread   No new post Ignition Lock Removal (touring) - 997 days old
YouTube - Harley Ignition switch removal from a 2009 Street Glide 1. Turn the ignition KEY to unlock and leave the key inserted in lock assembly 2. Move ignition assembly to the "Off" position to unlock the forks. LEAVE THE KEY IN LOCK 3. Turn the Handlebars all the way to the right 4. With the ignition key... Read more
Comments: 9 - Views: 9,268 - Jan 28th, 2010 02:34 AM by katoomer   Go to last post
 
Charging System Flow chart
Sticky Thread   No new post Charging System Flow chart - 603 days old
Here's a flow chart to check out the charging system. Refer to other posts in this section for additional information. http://i149.photobucket.com/albums/s45/bills985/chargingsystemtroubleshooting.gif Also have a look here... Testing The Charging System - Harley Davidson Community Electrical_Fault_Finding Link 1
Comments: 8 - Views: 5,797 - Dec 8th, 2009 01:12 PM by Redmachine76   Go to last post
 
Stator Replacement
Sticky Thread   No new post Stator Replacement - 139 days old
Here's a few video's on stator replacement in order. YouTube - Stator Repair - 1 of 9 - Removing Inspection Cover on Outer Primary Cover YouTube - Stator Repair - 2 of 9 - Breaking the Compensator Nut Loose YouTube - Stator Repair - 3 of 9 - Removing remaing components behind Compensator Nut including Rotor YouTube -... Read more
Comments: 0 - Views: 341 - Nov 2nd, 2009 05:34 PM by glider   Go to last post
 
Speed Sensor Pickup Problem Symptoms
1 Attachment(s) Sticky Thread   No new post Speed Sensor Pickup Problem Symptoms - 1002 days old
Before you go any further, check to see if your bike has a cable drive speedometer that drives off the front wheel. Many have posted questions and not said if they have cable drive or electronic speedometers that drive off magnetic impulse from the transmissions. Here's the flow chart and specs for testing the VSS (vehicle speed... Read more
Comments: 10 - Views: 15,689 - Aug 16th, 2009 07:24 AM by glider   Go to last post
 
Fuel Gauge and Sender Test
Sticky Thread   No new post Fuel Gauge and Sender Test - 977 days old
Here's the info you would need for adjustments or callibrations to the sending unit in the tank. http://i149.photobucket.com/albums/s45/bills985/Fuelgaugeadjustment.gif
Comments: 0 - Views: 6,036 - Jul 18th, 2007 08:14 AM by glider   Go to last post
 
Harman/Kardon Software Update
Sticky Thread   No new post Harman/Kardon Software Update - 997 days old
This update is available in the link below that upgrades the software in this sound system to eliminate problems that owners have been encountering. Follow the prompts to the "advanced audio system" on the lower right of the screen to download the latest update for your system. Here is the... Read more
Comments: 0 - Views: 7,441 - Jun 28th, 2007 08:32 AM by glider   Go to last post
 
Higher Output Alternator
Higher Output Alternator - 799 days old
Starting in 06, the new 06 baggers have a 50 amp three phase alternator, and integrated AC/DC connectors on the regulator. It will carry more options such as lights etc.than the previous 45 amp unit.
Comments: 0 - Views: 560 - Jan 12th, 2008 06:03 PM by glider   Go to last post
 
10% Discount On Hogtunes
10% Discount On Hogtunes - 804 days old
Here's a forum members discount link for Hogtunes. Pez is a great guy to do business with and sells an excellent product. Hogtunes Forum Members Buy Now Page Also for bar mounted speakers, try this link... Motorcycle speakers - External Stereo speaker kits
Comments: 0 - Views: 2,449 - Jan 7th, 2008 07:18 AM by glider   Go to last post
 
Batteries Freezing
Batteries Freezing - 827 days old
In colder weather, the charge is depleted from most batteries if not in service to a point that freezing of the battery is possible. The electrolyte in a battery basically turns to water if the battery is run down. When a battery freezes the life of that battery is drastically shortened if the battery is not ruined at this point. ... Read more
Comments: 0 - Views: 576 - Dec 15th, 2007 01:11 PM by glider   Go to last post
 
Electrical System Information
Electrical System Information - 841 days old
Here's a file that had some great info in it such as.. Turn signal info. TSSM info. and configuration. Key fob assignment. Power disruption and config.
Comments: 0 - Views: 2,877 - Dec 1st, 2007 11:20 AM by glider   Go to last post
 
Battery Tips
Battery Tips - 842 days old
We tend to take them for granted. They're reliable (most of the time), easy to maintain (if done correctly) and economical. But there are a few things you should know before you buy one and more important after you buy it that will save a major headache down the road. When preparing to purchase a new battery, make sure you've got... Read more
Comments: 0 - Views: 527 - Nov 30th, 2007 05:48 PM by glider   Go to last post
 
Fuel Gauge Stuck On Full
Fuel Gauge Stuck On Full - 842 days old
Many bikes have had this problem and here's the fix... Check the float in the tank. They are known for hanging up. You will have to bend the arm in a way that repositions the float away from the tank and the hoses around the unit (not up or down) but sideways. Bending it up or down will change the readings on the gauge and make... Read more
Comments: 0 - Views: 1,190 - Nov 30th, 2007 05:35 PM by glider   Go to last post
 
Replacing Voltage Regulators
Replacing Voltage Regulators - 872 days old
You find that your bike is having a hard time starting or your lights are dim. After checking things out you find that the regulator is dying or dead. Here's a post on checking the charging system. Testing The Charging System - Harley Davidson Community This regulator that does not pull a full load on the stator but only what... Read more
Comments: 0 - Views: 1,927 - Oct 31st, 2007 09:45 AM by glider   Go to last post
 
Cruise Controll Installation
Cruise Controll Installation - 900 days old
Harley's Cruise Control Kit Hot Rod's Bike Works Tiny Robots Give the Gas writer: John Gilbert photographer: John Gilbert http://i149.photobucket.com/albums/s45/bills985/1-1.jpg
Comments: 3 - Views: 1,652 - Oct 3rd, 2007 06:11 PM by glider   Go to last post
 
Tail Light/Brake Light Out
Tail Light/Brake Light Out - 902 days old
Many have found that a common source of the problem with no brake/tail light is in the wiring harness under the fender that leads to the tail light unit. If the tire rubs the harness on full compression, it doesn't take long for it to wear through and separate the wires. It comes through a hole in the rear fender from under the seat on... Read more
Comments: 0 - Views: 1,030 - Oct 1st, 2007 06:56 PM by glider   Go to last post
 
Checking electronic ignition
Checking electronic ignition - 928 days old
Checking electronic ignition on pre twin cam motors. First check for adequate power to the coil should read battery voltage or close to it with the ignition and run switches on. Next, disconnect the side of the coil that goes to the ignition module (i.e. the wire that isn't 12v), and run a jumper wire from that coil terminal... Read more
Comments: 0 - Views: 2,556 - Sep 5th, 2007 09:27 PM by glider   Go to last post
 
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